Elektron

All Electric Injection Moulding Machine

The Green Machine - Available in a range of 50 to 550 Ton

End Applications

  • Overview
     
  • Value
    Propositions
  • Machine
    Features
  • Design Advantages
    & Features

All Electric Injection Moulding Machine

Available in a range of 50 to 550 Ton

Elektron Machine Benefits

Economical

50% to 70% savings in energy & water requirement

Ergonomics

Full access to all machine functions via user-friendly interface

Dynamics

Parallel movements for shorter cycle times

Versatility

Suitable for all injection moulding application & special processes

Precision

Exceptional part quality with optimal mould protection

Clean

For ideal production conditions

Productivity

Maximum availability & repeatability ensure minimum scrap rates

Quiet

Almost silent operations-ideal for perfonnel-intensive production & assembly areas

  • Energy Efficient
  • Fast & Precise
  • Clean & Quiet
  • Environment Friendly

Rigid Toggle Mechanism

Clamp Movement by Ball Screw & Synchronous Belt Drive for Fast & Accurate Clamp Operation

Fully Guided Multi Point Ejector

  • Ejector Movement by Ball Screw & Synchronous Belt Drive
  • Long Ejector Strokes
  • Ejector Parallel to Clamp Movement

Bull Gear Mechanism

Simple & Accurate Mould Height Adjustment for Precise Tonnage

Endura-II - Advanced User Friendly Control

  • Ergonomic Layout
  • High Speed Microprocessor
  • Direct Access Menu Keys
  • Graphical Presentation of Machine Features
  • Self Diagnostic & Fault Finding Capability
  • Parameter Entry in Absolute Value
  • Central Monitoring System
  • Statistical Process Control (SPC)

Compact Injection Unit

  • Injection Movement by Ball Screw & Synchronous Belt Drive for Precise Control of Injection Function
  • Synchronous Belt Drive for Screw Rotation
  • Refilling Parallel to Clamp Movement

The Drives

  • New Generation Servo Motors & Drives provide Optimum Performance
  • The Position Control is by Drive Axis
  • POWERLINK™ Ultra Fast Connection between PLC & Drives provides fastest Response Times

Superior Precision

Cycle Time Reduction

Parallel Movement of Axes

Shot Weight Consistency

Reduced Cost

Quick Barrel Exchange In Vertical Direction (up to IU 630)

IU 970 onwards Barrel Swivel Mechanism

Clamp

  • Robust Double Toggle Clamp Mechanism
  • Clamp Movement Via Ball Screw & Synchronous Belt Drive
  • Quick Automatic Mould Height & Tonnage setting on Screen
  • Adjustable Pressure setting of Closing & Opening Stage
  • Proportional Speed Control with 5 Closing & 5 Opening Speed
  • Adjustable 2 Stage Mould Safety Speed & Pressure
  • Position Based Ramping for Accurate Position Switching and Precise Speed & Pressure Control
  • Sensitive Mould Protection with Try Again Circuit
  • Stage Wise Actual Time Display
  • Insert Moulding Program
  • Automatic Grease Lubrication
  • Actual Tonnage Display on Screen

Ejector

  • SPI Knockout Bar for Multipoint Ejection
  • Central Ejector Via Ball Screw & Synchronous Belt Drive
  • 2 Stage Programmable Ejector Forward Profile with Soft Eject
  • Ejector Speed & Force adjustable on Screen
  • Pulsating Ejector Strokes upto 9 Pulses
  • Intermediate Retract Set Point
  • Ejector Stay Forward & Forward Dwell Timer

Injection

  • Closed Loop Injection Pressure & Injection Speed
  • Injection Movement via Ball Screw & Synchronous Belt Drive
  • 6 Stage Injection Velocity and 15 Stage Injection Pressure Profile
  • 5 Stage Screw Speed & 5 Stage Back Pressure through Screen
  • Digital setting of Extruder RPM & Digital Read out of Actual RPM
  • Wide Choice of Injection Units with A-B-C Screw / Barrel Combinations
  • Switch Over from Fill to Pack based on Position / Time / Pressure
  • Auto Heat Startup & Shutdown
  • Injection Decompression Before / After Refilling or Both
  • Semi-Auto Purge & Intrusion Moulding Programs
  • Sprue Break with Timer

Temperature Control

  • Actual Current Display of Heating Zones
  • Heater Failure & Thermocouple Failure Detection
  • Accurate PID Temperature Control settable on Screen
  • Feed Throat Temperature Indication
  • Heat Standby after set number of Cycles
  • Soak Timer for Cold Start Protection
  • High / Low Temperature Alarm
  • Set & Actual Temperature Data with Bar Graph
  • Insulated Heater Bands

Controls

  • 22 Parameter Monitoring for last 150 cycles with Graphics
  • 10.4" TFT Color Display with Alpha - Numeric Keypad
  • Actual Injection Speed & Pressure Graph Display
  • 80 Mould Data Storage
  • Configurable Multilevel Password with Operator's Name
  • Graphically Presentation of Hourly Production
  • Customized Setup Menu
  • High / Low Limit Display for Each Adjustable Parameter
  • I / 0 diagnosis - Analog & Digital
  • Timer Precision in 0.01 Second
  • Change Log Menu: logs last 100 Set Points Changes with Time & Date
  • Statistical Process Control (SPC) with Graphics
  • Process Mode: Functions with its Co-fuctions on a Single Key Press
  • Note Pad & Maintenance Scheduling
  • Freely Programmable Smart Outputs
  • Over View Screen with Graphical Display of Machine Functions
  • Soft Keys for Fast Access of Select Menus
  • Auto shut down
  • Visual & Audible Alarm
  • 1000 Alarm History with Date & Time Log
  • Printer Interface with USB Port

Drive System

  • Mould, Ejector & Injection movement via Servo Motors
  • Electric movement of Injection Unit
  • "ETHERNET" (Powerlink) Ultra Fast Connection between PLC & Drives
  • Parallel Operation of Mould Movement, Ejector & Plasticizing

Drive System

  • Euromap Mould Mounting Pattern
  • Moving Platen Support on Machine Frame by Skates
  • Part Removal possible in Three Directions
  • Electric Cabinet designed as Plug-In Unit integrated in Machine Base
  • Mounting Provision for Euromap Handling Devices on Fixed Platen

Available Options

  • Hydraulic / Pneumatic Core pull
  • Hydraulic / Electrical Unscrewing Interface
  • High Speed Injection
  • Jam Bar
  • Bimetallic Barrel / Screw
  • Shut Off Nozzle
  • Special Paint
  • Feed Throat Temperature Control
  • Water Battery with Temperature Indicator
  • Good / Defective Part Signal
  • Part Drop Detect for Single Cavity
  • Part Drop Chute
  • Host Computer Interface
  • Hot Runner Interface
  • Robot Interface
  • Cavity Pressure Sensor Interface