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eQ-Series

Description

HIGH PRECISION ELECTRIC INJECTION MOLDING

eQ-SERIES gives you the flexibility to handle more applications. eQ-SERIES’s movements are entirely controlled by servo drives. This not only results in maximized acceleration, but it ensures ultimate accuracy and exceptional reliability across all processes as well as highly precise motion, position and pressure control.

  • Reliability and repeatability for high precision electric injection molding
  • Large Tie Bar spacing and highly sensitive mold safety
  • Moving platen on L M guideway
  • Simplfied programming of freely configurable cores
  • Very low maintenance costs – proven design and product optimization result in maximum machine uptime, fewer components, and less wear

Design Advantages & Features

  • eQ-SERIES’s movements are entirely controlled by servo drives. This not only results in maximized acceleration, but it ensures ultimate accuracy and exceptional reliability across all processes as well as highly precise motion, position, and pressure control.
  • The latest generation servo drives are designed for handling fast acceleration and short time peak current
  • The feeding of energy back to the power supply optimizes energy consumption.
  • Fast and Smooth Mold movements through Improved Toggle kinematics, Linear Guides and Advanced Motion Control
  • Large Tie Bar Spacing, Mold Opening Stroke & Ejector Stroke
  • Rigid Base design with reduced deflection
  • High Performance and Long-life Anti-Vibration mounts

The Mold is one of the most critical parts of the injection molding process. The all new eQ-Series machines takes care of your mold with Mold Safety as a standard feature. It’s a closed loop control process which senses presence of left over article from the last process cycle or any foreign article in between the core & the cavity. It’s a continuous monitoring system. The control records & analyses the data after every process cycle.

 

  • Advanced Mold Safety
  • Advanced Mold Ejector Pin Safety
  • Ejector Motor with Mechanical Brake to Hold Ejector Spring in Position
  • Rigid mechanical structure and Linear Guides for Smooth and Precise Injection velocity
  • Loadcell with advanced Strain technology for precise Injection & Back Pressure control
  • Electric Nozzle Holding Force
  • Low Power Consumption through Regenerative Servo drive technology
  • Advanced Motion technology for Fast and Precise Performance
  • Surge Suppressors provided as Standard
  • Inbuilt Line Filters & Inductors to reduce harmonics
  • The all new clamp system on the eQ-series has been mounted on the LM guideways which provide precise movement with no frictional losses. The clamp system has higher mold weight carrying capacity, enhanced parallelism and squareness.
  • Wide platen and tie bar spacing for greater flexibility
  • Clamp designed for uniform force distribution minimizing platen deflection and reducing mold flash tendency
  • Automatic Die Height adjustment for accurate tonnage setting
  • Standard Core software provides flexibility to customer in configuring special sequences; Various options of portable hydraulic power units available.
  • Water systems available to increase cooling efficiency and higher productivity
  • Mold Guard & Eject Guard reduces risk of damaging delicate and expensive molds. Tonnage drop feature helps reduce cycle time by releasing tonnage parallel to cooling.
  • Improved toggle clamp for increasing productivity with reduced vibrations
  • Smooth & Fast movement of Clamp
  • Better performance than conventional Electric Injection Molding machines.
  • Upto 2X Clamp Speed
  • Upto 25% Faster Clamp Cycle Time
  • Fast & Smooth Mold Closing / Opening Speed

The moving platen design is improved for centrally applied force on the mold thereby ensuring uniform load distribution across the mold face and reduces platen deformation at the center.

  • High performance injection motors
  • Servo motors / drives optimized to deliver optimum performance with power.
  • Reduced melt stress (70%)
  • High performance injection unit
  • Fast & accurate injection pressure control with 500 sampling every second
  • Selectable dynamics of Injection supports special applications & improves component life.
  • Hydraulic sled unit* for higher nozzle contact force requirement in packaging application

This kind of high-speed responsiveness is provided by its electric drives and superior motion control technology. Clamp tolerances are also programmable across the entire mold movement.

Milacron‘s superior servo technology and intelligent energy recovery reduces eQ-SERIES‘s energy consumption by 50-70% compared to hydraulic machines. eQ-SERIES‘s regenerative power recovery system stores energy during motor braking and makes it available for other motions.

Power consumption of each function is recorded. The excess energy fed back from motor is also monitored. The insulated heaters bands prevents loss of energy in form of heat.

With models capable of exerting clamping forces from 110 to 450 tons, eQ-SERIES is ideally suited to a diverse range of straightforward as well as sophisticated injection molding tasks. Offering huge versatility, eQ-SERIES’s unique strength is the freedom it provides you to produce almost anything using just one machine – whether that be delicate items such as thick wall camera lenses, micro medical and thin wall packaging products, that require high levels of dynamic force to produce. Thanks to its high level of specification, even standard eQ-SERIES machines can be used to produce specialized items.

 

  • Thin wall molding
  • Multi component molding
  • Precise molding

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